Basic Info.
Type
Count Filling Machine
Automatic Grade
Fully Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Single-Room Feeding
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Composite Materials
Cost Efficient
New Technology
Origin
Zhangjiagang, Jiangsu China
Product Description
Bottle Washer
1) SUS 304 CE certificate
2) Capacity: 2000-40000BPH.
3) Volume: 200-2500ml
4) Glass Bottle
Bottle Washer
Working principle
The ready bottle is transported to the unscramble table through the bottle chain .After they are displayed, they are going to the bottle box on the bottle holding rack through the main chain transmission. Then it does the dipping treatment to clean the ash on the bottle and preheat the bottle as well; and after the pre-shower ,it runs into the lye trough Ito do the hot sterilization ,twice label flushing ,lye showeringI;then in the lye troughII, dipping sterilization , twice label flushing and lye showingII;then water shower, hot water dipping, shower, warm and cold water rinsing ,clean water rinsing ;then the bottles are transported from the washer to complete this process.
Model | H-5 | H-10 | H-15 | H-20 |
Capacity | 5000bph | 10000bph | 15000bph | 20000bph |
Equipment advantages
l Bottle in adopts the brace rocker with the self rotation structure, which overcome the dead point of the quadruple connecting rod to make the bottle in stable.
l Bottle out adopts the connecting rod .The bottle comes out from the buffer cushion first and then it is transported through the bottle clamp and is pushed to the bottle conveyor through the guiding track at last. It works stably.
l Many dipping troughs: one pre dipping trough, three lye troughs and one hot water dipping trough.
l Several times shower makes the shower fully from the inner to outer part. One group of the pre shower, three groups of lye shower, one group of middle water shower, hot water shower, warm water shower, cold water shower and aseptic water shower.
l Several showers and dipping troughs' layout ensure the space for the temperature climbing and falling of the bottles. Thus it reduces the bottle brake rate.
l The shower adopts the rotary showering way to make the rinsing fully on the inner and bottom part, which increase the cleaning rate .And it also avoids the nozzle block and showering point shifting which the main transmission chain pace changing result in .
l Fifth label flushing, third label removal: There is the inner and outer cavity structure. It also adopts the high flux pump and wide nozzle, which makes the huge liquid level difference. And thus the label is removed through the label net while the recycle using rate of lye is high.
l Heating system includes three heat exchangers. While the heat exchanger uses the lineal display pipes .The water is filtered through the label net, which avoids the block .The recycle water returns to the high flux pump and mixes with the lye. Because it adopts the lineal display pipe heat exchanger, so it reduces the maintenance work to the furthest.
dropping rail of cap sorter.
l Cap transit smoothly, complies with the high speed filling production line.
Control system
l Proximity switch of cap elevator detect passed caps quantity automatically, also control the cap elevator start and stop.
l If inverse caps drop into cap dropping rail, the inverse cap starwheel will be stuck. At meantime, inverse cap photoelectric switch detect the inverse cap signal, alarming, and promote operator getting out the inverse cap.
Technical parameters
l Capacity:24000BPH
l Aseptic water pressure:3-4bar
l Aseptic water rinsingtime:5s
l Aseptic air pressure:6bar
l Aseptic air time:2s
l Dimensions:6000×250×280(LxWxH)
PET bottle water filling machine
General description
PET Water Filling Equipment :The series of products are the integrated rinsing, filling and capping machine, mainly suitable for producing the bottled mineral water, pure water, fruit juice, and wine and so on.CGN series mineral water filling machine are integrated mono-block rinser/filler/capper are suitable for mineral water and purified water bottling. The speed can be from 3000 BPH 36, 000 BPH (refer to 500 ml PET bottles). Gravity filling and magnetic constant torque capping technology are utilized.
Main features
Rinser
This machine adopts rotary washing method, mainly used for water new bottle rinsing purpose, and then sent the bottles to filling part.
PET bottles enter the machine by distributing bottle star wheel, and making the bottle mouth adown with clamp pincers and overturning device by grip the bottles mouth. After sanitary water rinse and drain, automatically turn to the bottle up, bottle after a star wheel conveyor to the filling machine. Mainly parts of equipment structure, washing media material, external protect frame are high-quality stainless steel, open-gear transmission.
Into-water pipes has pressure meter. Washing machine has water defrosting tray for recycling washing water. Washing water capacity per bottle is 105ml/s
Technical parameters
Mode
L(RCGN) 16-12-6 18-18-6 24-24-8 32-32-10 40-40-12 50-50-15 60-60-15 72-72-18 80-80-20
Production capacity (600ml)
(B/H) 3000 6000 10000 14000 16000 21000 24000 30000 36000
Filling accuracy ≤ ± 5mm
Filling the back flow ≤ 8%
PET bottle size (mm) Bottle diameter φ 50-φ 92 Height 150-320
Cap
Shape Plastic cap
Rinsing with water pressure (Mpa) 0.2-0.25
Wash bottles water consumption (kg/h) 800 1600 2500 3500 4000 4500 5000 6500 7000
Air pressure (Mpa) 0.6
Air consumption (m3/min) 0.2 0.2 0.25 0.3 0.3 0.3 0.4 0.5 0.5
Motor power (kw) 4.82 6.68 7.67 10.37 11.37 14 17.57 22.57 22.57
Weight (kg) 4000 5000 6500 7500 8500 10000 1350 1600 1700
Dimension (L*W*H)
(mm) 2200*16000*2700 2500*2000*2700 2800*2300*2700 4000*24500*2850 4400*2800*2850 5350*3400*2850 5350*3400*2850 7100*62500*3000 7700*6750*3000
Main composition
Description Supplier
PLC Mitsubishi, Siemens
Touch screen Mitsubishi, Siemens, PROFACE
Frequency converter Mitsubishi, Siemens, Danfoss
Air switch Schneider
Breaker Siemens
Contactor Siemens
Photoelectric switch Omron, Keyence, P+F
Approach switch Truck
Main bearing NTN
Lubrication bearing IGUS
Sealings Sealtech
Pneumatic components Camozzi
Address:
No. 18 of Nonglu Road (N), Zhangjiagang City, Jiangsu Province, China
Business Type:
Manufacturer/Factory, Other
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Office Supplies
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
HY-FILLING, as one of famous beverage and dairy packaging machinery manufactures in China, it is located in Zhangjiagang city which is very near Shanghai with beautiful scenery and convenient transportation. Owning the top-ranking R& D center and more than 20 senior engineers and 30 senior technicians, our products has covered all the domestic markets. Furthermore, we have exported our products all over the world, such as American, Argentina, Brazil, Russia, Poland, Turkey, Iran, South Africa, and Southeast Asia, etc, and more than 600 filling lines running all over the words till to now. We also offer our customers with the best technical plan, superior products, and perfect after-sale service to optimize the process of production, and supply our customers with reliable machinery. With persistent development, now our company is becoming larger and larger, thanks for your support and trust on our machinery. We consider "Exploring the highest technology in machinery industry; Creating a brilliant future in this field" as our company policy. And we deeply believe that tomorrow of HUAYU COMPANY will be much more brilliant.
Main Products:
1.2000-48000 BPH Mineral/Pure Water Bottling Line;
2.2000-40000 BPH Juice Bottling Line;
3.2000-40000 BPH Carbonated Beverage Bottling Line;
4.3000-40000 BPH Beer Bottling Line;
5.6000-30000BPH Aluminium Can Filling Line;
6.120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
7. Edible Oil Filling Line;
8. Aseptic Brick Packing Machine;
9. Aseptic Pouch Packing Machine (Pillow Type);
10. PET Preform Injection Machine;
11. Bottle Blow Moulding Machine;
12. Water Treatment;
13. UHT Plant;
14. Carbonating Mixer;
15. Bottle Unscrambler;
16. Film Shrink-wrapping or Carton Box Packaging Machine;
17. PA-Depalletizer;
18. Turn Key Project.