Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.Product DescriptionThe machine is combined with rinsing, filling and capping, which special designed for PET juice hot filling. It is stable characteristic, advanced technology, nice appearance and complete function.Technical structure feature:a. Rinsing part:
☆ It is rotary type, mainly sued for rinsing new bottles send the bottles to the filling machine.☆ PET bottle enters the machine by bottle distribute wheel star, and turned with mouth down by clip and turn mechanism, after sterile water rinsing and drying, automatic turn with mouth up, and send to filling machine by bottle-outlet wheel star. The main structure with rinsing water and outer shield are all stainless steel material; open type gear drive.☆ Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle mouth, avoid the secondary pollution for the bottle mouth efficiently.☆ Bottle rinsing machine inlet pipe equipped with pressure gauge.☆ Bottle rinsing machine equipped with water collector to callback rinsed water.☆ The consumptions of the water for each type of bottle when rinsing is 105ml/s (when 0.25Mpa)b. Filling part:
☆ We introduce into Germany technology for the filling machine, and design & manufacture by ourselves with hot filling principle.☆ Filling valve adopts constant pressure mechanism valve, filling fast and high accuracy of filling liquid level. It is adopted double guide rod structure. ☆ The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.☆ The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.☆ The key parts and electric elements of the machine are adopt import products.c. Capping parts:
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device fo right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.Technical Index:
|No.||Item||Industry Standard||Factory Standard|
|1||Rinsing Qualified Rate||100%||100%|
|2||Filled Liquid Level Rate||±4mm||±3mm|
|3||Bottle Damage Rate||0.2%||0.08%|
|4||Material Recycle Rate||10%||5-8%|
|5||Cap Damage Rate|| ||0.5%|
|6||Capping Qualified Rate||99%||99.5%|
|7||Capping Torque ||0.6~2.8N•m adjustable||0.6~2.8N•m(±15%)|
|8|| Liquid Loss Rate||0.5%||0.3%|Our ServicesInstallation and commissioning
|Sliding bearing||Igus (Germany)|
|Seals||Busak+Shamban (U. S. A)|
|Pneumatic components|| FESTO (Germany)|
|Touch screen||PRO-FACE (Japan)|
|Frequency inverter||MITSUBISHI (Japan)|
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.Training
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.After-sales service
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.Contact