Basic Info.
Type
Weighing-type Filling Machine
Automatic Grade
Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Single-Room Feeding
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Bottle Size
200-2500ml (Customized)
Filling Temperature
10-40
Machine Material
Stainless Steel 304/316
Bottle Capacity
12000~48000 Bottles Per Hour(Adjustable)
Function
Bottle Blowing,Filling,Capping
Filling Valve
High Speed Valve
Filling Material
Beverage/Pure Water/Drinking Water/Mineral Water
Workshop Layout
Free Design
Certification
Ce, ISO9001, SGS
Advantage
20 Years Experiences Factory
Origin
Zhangjiagang, Jiangsu, China
Product Description
Company Information
Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-
Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
Water filling machine
This washing-filling-capping integrate machine, 3-in-1 monoblock is designed and produced by our company; It has stable performance, advanced technology, beautiful appearance, and full function. The machine is mainly used for PET bottle pure water washing-filling-capping.
Technical features
1. It adopts technology of air conveyor direct connect with bottle infeed starwheel to instead of screw and conveyor. It is easier and more simple to change over bottle size.
2. Adopt neck handling technology to convey bottles. There is no need to adjust the height of equipment and only need to change some spare parts.
3. High speed filling line adopts bottle gripper conveying technology. It is free to changer over bottle size and the working table inside the machine is more laconic.
4. By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
5. Specially designed stainless steel bottle gripper dose not contact the thread parts of the bottle neck, avoiding the second contamination.
6. High speed and mass flow filling valve ensures the high filling speed and exact fluid level.
7. Parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic. The electric system is from international brand and achieves the national food hygienic standard.
8. The bottle-out starwheel is helical structure. While changing over bottle size, it is no need to adjust bottle-out conveyor height.
Main composition
3-in-1 monobloc is composed of rinser, filler, capper, machine base, covering windowns, main motor and transmission system, cap unscrambler and electric control system, etc.
The overturning device of the rinser is mainly composed of water distributor, bottle gripper, upper rotary tray, guide trackl, protection cover, water spraying device and water collection tray.
Filling device is mainly composed of filling barrel, filling valve, guide rail, elevating device, elevating device, etc.
Capping device is composed of cap unscramblerr, cap falling chute and capper.
The auxiliary (or optional) equipment include rinsing water recycle tank, bottle-in air conveyor and bottle-out conveyor. In addition, the manual bottle feeding table (or bottle unscrambler) and automatic cap elevator can be equipped according to customer requirement.
We specialize in manufacturing beverage production line.
Optional equipments as follows,
1. Bottle loading machine (the bottles can be unscrambled manual or automatically)
2. Air conveyor
3. Rinsing/filling/capping 3-in-1 machine
4. CIP system
5. Cap loading machine
6. Date code printer
7. Stressless conveyor and filled bottle conveyor system
8. Labeling machine
9. Film wrapping or carton packaging machine
10. Electric control system
11. Purified air workshop
| Technical parameters | 18-18-6 | 24-24-8 | 32-32-10 | 40-40-12 | 50-50-15 | 60-60-15 | 72-72-18 | 80-80-20 |
| Production capacity (500ml)(BPH) | 6000 | 10000 | 14000 | 18000 | 24000 | 30000 | 35000 | 40000 |
| Washing heads | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
| Filling Heads | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
| Capping Heads | 6 | 8 | 10 | 12 | 15 | 15 | 18 | 20 |
| Filling valve flow rate (ml/s) | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 |
| PET bottle size (mm) | Bottle Diameter | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm |
| Bottle Height | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm |
| Capping torque(N.m) | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~ 2.8 |
| Installed capacity (Kw) | 2.38 | 4.18 | 4.18 | 4.37 | 5.87 | 5.87 | 9.57 | 9.57 |
| Compressed Air consumption(0.6Mpa)Nm3/min | 0.5 | 0.6 | 0.8 | 0.8 | 1 | 1.5 | 1.5 | 2 |
| Washing bottles water consumption(0.2-0.25Mpa)m3/h | 1.5 | 1.5~2 | 1.5~2 | 1.5~2 | 2~2.5 | 2~2.5 | 2.5~3 | 2.5~3 |
| Dimension(L*W*H)(mm) | 2500×2000×2850 | 2800×2300×2850 | 4150×2560×2850 | 4400×2800×2850 | 5350×3400×2850 | 5520×4750×2850 | 7100×6250×2850 | 7700×6750×2850 |
| Weight(t) | 4.5 | 6 | 7 | 8 | 9.5 | 13 | 15 | 16 |
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.
Training
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.
After-sales service
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.
FAQ
Q:If we wanna consult your machines,what information we should supply for you ?
A: Pls inform us the filling capacity(how many bottles per hour),bottle size you use (300ml-2000ml pet bottle),filling mineral water or pure water? Need a full line or just filling machine?
Q:How many machines included in full line ?
A: The complete line includes: Water Treatment System- Automatci PET Bottle blowing machine- Automatic 3 in 1 water filling machine - Lamp inspection - bottle dryer - Automatic PVC shrink labeling machine - Automatic ink jet printer - Automatic PE Film Shrink wrapping Machine or Carton Packing Machine - Storage Room.
Q:If we juat wanna open a small scale for start,what capaity do you recommend?
A: If you're new for this business, we suggest you choose3000-4000BPH or 5000-6000BPH for start.
Q:What else information we should supply for you
A: Factory layout -- We should make machine layout as your factory layout, how to put machine and save space. Whether need extra buffer conveyor for line.
Bottle sample/caps -- After you placed an order,we will machine machines as your bottle sample and caps.
Q:What's the manufacture time commonly ?
A: General the full line manufacture time below 8000bph is 35-40 working days after receive bottle sample
If with blowing machine the manfacture time will be 45-50 working days over 8000bph.
Q:What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 years guarantee . we will give u spare part free in 1 years
Certifications
Packaging & Shipping
Address:
No. 18 of Nonglu Road (N), Zhangjiagang City, Jiangsu , China
Business Type:
Manufacturer/Factory, Other
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
HY-FILLING, as one of famous beverage and dairy packaging machinery manufactures in China, it is located in Zhangjiagang city which is very near Shanghai with beautiful scenery and convenient transportation. Owning the top-ranking R& D center and more than 20 senior engineers and 30 senior technicians, our products has covered all the domestic markets. Furthermore, we have exported our products all over the world, such as American, Argentina, Brazil, Russia, Poland, Turkey, Iran, South Africa, and Southeast Asia, etc, and more than 600 filling lines running all over the words till to now. We also offer our customers with the best technical plan, superior products, and perfect after-sale service to optimize the process of production, and supply our customers with reliable machinery. With persistent development, now our company is becoming larger and larger, thanks for your support and trust on our machinery. We consider "Exploring the highest technology in machinery industry; Creating a brilliant future in this field" as our company policy. And we deeply believe that tomorrow of HUAYU COMPANY will be much more brilliant.
Main Products:
1.2000-48000 BPH Mineral/Pure Water Bottling Line;
2.2000-40000 BPH Juice Bottling Line;
3.2000-40000 BPH Carbonated Beverage Bottling Line;
4.3000-40000 BPH Beer Bottling Line;
5.6000-30000BPH Aluminium Can Filling Line;
6.120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
7. Edible Oil Filling Line;
8. Aseptic Brick Packing Machine;
9. Aseptic Pouch Packing Machine (Pillow Type);
10. PET Preform Injection Machine;
11. Bottle Blow Moulding Machine;
12. Water Treatment;
13. UHT Plant;
14. Carbonating Mixer;
15. Bottle Unscrambler;
16. Film Shrink-wrapping or Carton Box Packaging Machine;
17. PA-Depalletizer;
18. Turn Key Project.
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