Basic Info.
Packaging Container Lifting Structure
Packaging Material
Plastic
Enter Attribute Here (E. G.: Size)
Enter Value Here (E. G.: 12 Inches)
Transport Package
Wooden Case
Specification
CE and ISO9001
Product Description
Power supply voltage for all equipment in the listPanels supply | 380 VAC (±10%) 50 Hz 3PH + G + N |
Coils and contactors | 24 VDC |
Photoelectric cells | 24 VDC |
PLC inputs/outputs | 24 VDC & 220VAC |
1. RCGN18-18-6
The machine is combined with rinsing, filling and capping, which special designed for PET juice hot filling. It is stable characteristic, advanced technology, nice appearance and complete function.Technical structure feature:a. Rinsing part:☆ It is rotary type, mainly sued for rinsing new bottles send the bottles to the filling machine.☆ PET bottle enters the machine by bottle distribute wheel star, and turned with mouth down by clip and turn mechanism, after sterile water rinsing and drying, automatic turn with mouth up, and send to filling machine by bottle-outlet wheel star. The main structure with rinsing water and outer shield are all stainless steel material; open type gear drive.☆ Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle mouth, avoid the secondary pollution for the bottle mouth efficiently.☆ Bottle rinsing machine inlet pipe equipped with pressure gauge.☆ Bottle rinsing machine equipped with water collector to callback rinsed water.☆ The consumptions of the water for each type of bottle when rinsing is 105ml/s (when 0.25Mpa)b. Filling part:☆ We introduce into Germany technology for the filling machine, and design & manufacture by ourselves with hot filling principle.☆ Filling valve adopts constant pressure mechanism valve, filling fast and high accuracy of filling liquid level. It is adopted double guide rod structure. ☆ The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.☆ The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.☆ The key parts and electric elements of the machine are adopt import products.c. Capping parts:The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device fo right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.Main configuration:1. Material of filling valve: Stainless steel SUS316L.2. Material of rotary tray and machine platform of rinser and filler: Stainless steel SUS304.3. Main motor: ABB (Switzerland)/ SEW (Germany).4. Sliding bearing: Igus (Germany).5. Frequency inverter: MITSUBISHI (Japan).6. Touch screen: MITSUBISHI (Japan).7. PLC: MITSUBISHI (Japan).8. Contactor: SIEMENS (Germany).Breaker: SIEMENS (Germany).Air switch: SCHNEIDER (France).Pneumatic components: CAMOZZI (Italy).9. Seals: Busak+Shamban (U.S.A)/ SEALTECH (HK).10. Photocell switch: Omron, Keyence, P+F (Japan /Germany). 11. Proximity switch: TURCK (Germany).Technical parameterRating output (500ml): 5000~6000BPHRinsing heads: 18Rinsing time: 2-2.5sFilling valve heads: 18Filling valve speed: 120ml/sCapping heads: 6 Suitable for bottles: PET bottle diameter: D=50~97mm Bottle height: H=150~320mmCapping torque: 0.6~2.8Nm (adjustable)Installed capacity: 2.38KWCompressed air consumption: 0.25Nm3/min (when 0.6MPa)Water consumption: about 1.5m3/h for rinsing (0.2-0.25Mpa)Overall dimension: 2566×2016×2425mmWeight: 4T Technical Index:No. | Item | Industry Standard | Factory Standard |
1 | Rinsing Qualified Rate | 100% | 100% |
2 | Filled Liquid Level Rate | ±4mm | ±3mm |
3 | Bottle Damage Rate | 0.2% | 0.08% |
4 | Material Recycle Rate | 10% | 5-8% |
5 | Cap Damage Rate | | 0.5% |
6 | Capping Qualified Rate | 99% | 99.5% |
7 | Capping Torque | 0.6~2.8N•m adjustable | 0.6~2.8N•m(±15%) |
8 | Liquid Loss Rate | 0.5% | 0.3% |
Address:
No. 18 of Nonglu Road (N), Zhangjiagang City, Jiangsu Province, China
Business Type:
Manufacturer/Factory, Other
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Office Supplies
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
HY-FILLING, as one of famous beverage and dairy packaging machinery manufactures in China, it is located in Zhangjiagang city which is very near Shanghai with beautiful scenery and convenient transportation. Owning the top-ranking R& D center and more than 20 senior engineers and 30 senior technicians, our products has covered all the domestic markets. Furthermore, we have exported our products all over the world, such as American, Argentina, Brazil, Russia, Poland, Turkey, Iran, South Africa, and Southeast Asia, etc, and more than 600 filling lines running all over the words till to now. We also offer our customers with the best technical plan, superior products, and perfect after-sale service to optimize the process of production, and supply our customers with reliable machinery. With persistent development, now our company is becoming larger and larger, thanks for your support and trust on our machinery. We consider "Exploring the highest technology in machinery industry; Creating a brilliant future in this field" as our company policy. And we deeply believe that tomorrow of HUAYU COMPANY will be much more brilliant.
Main Products:
1.2000-48000 BPH Mineral/Pure Water Bottling Line;
2.2000-40000 BPH Juice Bottling Line;
3.2000-40000 BPH Carbonated Beverage Bottling Line;
4.3000-40000 BPH Beer Bottling Line;
5.6000-30000BPH Aluminium Can Filling Line;
6.120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
7. Edible Oil Filling Line;
8. Aseptic Brick Packing Machine;
9. Aseptic Pouch Packing Machine (Pillow Type);
10. PET Preform Injection Machine;
11. Bottle Blow Moulding Machine;
12. Water Treatment;
13. UHT Plant;
14. Carbonating Mixer;
15. Bottle Unscrambler;
16. Film Shrink-wrapping or Carton Box Packaging Machine;
17. PA-Depalletizer;
18. Turn Key Project.