Company Introduction:
Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
Product Description:Water filling machine This washing-filling-capping integrate machine, 3-in-1 monoblock is designed and produced by our company; It has stable performance, advanced technology, beautiful appearance, and full function. The machine is mainly used for PET bottle pure water washing-filling-capping.
Technical features1. It adopts technology of air conveyor direct connect with bottle infeed starwheel to instead of screw and conveyor. It is easier and more simple to change over bottle size.
2. Adopt neck handling technology to convey bottles. There is no need to adjust the height of equipment and only need to change some spare parts.
3. High speed filling line adopts bottle gripper conveying technology. It is free to changer over bottle size and the working table inside the machine is more laconic.
4. By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
5. Specially designed stainless steel bottle gripper dose not contact the thread parts of the bottle neck, avoiding the second contamination.
6. High speed and mass flow filling valve ensures the high filling speed and exact fluid level.
7. Parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic. The electric system is from international brand and achieves the national food hygienic standard.
8. The bottle-out starwheel is helical structure. While changing over bottle size, it is no need to adjust bottle-out conveyor height.
Washing PartThis machine adopts rotary washing method, mainly used for water new bottle rinsing purpose, and then sent the bottles to filling part.
PET bottles enter the machine by distributing bottle star wheel, and making the bottle mouth adown with clamp pincers and overturning device by grip the bottles mouth. After sanitary water rinse and drain, automatically turn to the bottle up, bottle after a star wheel conveyor to the filling machine. Mainly parts of equipment structure, washing media material, external protect frame are high-quality stainless steel, open-gear transmission.
Into-water pipes has pressure meter. Washing machine has water defrosting tray for recycling washing water. Washing water capacity per bottle is 105ml/s(0.25Mpa hour)
Filling PartThis part is mainly used for filling water after finishing bottle rinse.
Filling machine is introduced by Germany technology, use normal pressure fill principle to design and produce.
It adopt normal pressure mechanism valve, make filling with high speed and high precision of liquid level. Double leading bars elevator structure to make the bottle up and stability.
The main drive transmission adopts gear transmission that is opening combination drive, with high efficiency, low noise, long life, easy maintenance, full lubrication, use of transducer control the main drive motor speed, this machine is non degree conversion frequency speed control.
Bottle guiding system, the structure is simple, it can quick and easy change according to different bottle volume, this whole machine transported by cliping bottle neck method.
PLC controlled by itself, fault display online, e.g.bottle block or non-cap etc.
In filling tank the product material control itself, the liquid level height adopt liquid level sensor to test, make sure stability liquid level and reliable filling.
This machine main spare parts and electricity component is import product.
Capping PartThis part is mainly use the cap that ordering in cap unscrambler, and capping on the finished fill bottle, and then deliver to the followed procedure.
Capping machine through reducer drive back to the wheel rotation, make the cap under the action of the centrifugal force away from the hopper. It has up or down cap separating device at the exit, when the wrong side cap passes, it will automatically fall into the return pipe and blown into the hopper by wind power. Only right cap can be successfully come into the slide, the cap amount in hopper automatic detection by optical switch to control the cap transmission machine, to ensure the best results under the cap. When the right cap into slide path, it will immediately enter cap feeder to prevent accidents. At the same time it has an prevent anti -cap dial to ensure that the cap plate into the feed cap is correct. In slide has also a pair of photoelectric switch, when detected no cap, it will immediately stop the machine operation. In order to effectively eliminate the bad cap without anti-theft ring and the residual cap in hopper when cleaning, in hopper exit toward a activity exit can meet this function.
Main composition3-in-1 monobloc is composed of rinser, filler, capper, machine base, covering windowns, main motor and transmission system, cap unscrambler and electric control system, etc.
The overturning device of the rinser is mainly composed of water distributor, bottle gripper, upper rotary tray, guide trackl, protection cover, water spraying device and water collection tray.
Filling device is mainly composed of filling barrel, filling valve, guide rail, elevating device, elevating device, etc.
Capping device is composed of cap unscramblerr, cap falling chute and capper.
The auxiliary (or optional) equipment include rinsing water recycle tank, bottle-in air conveyor and bottle-out conveyor. In addition, the manual bottle feeding table (or bottle unscrambler) and automatic cap elevator can be equipped according to customer requirement.
We specialize in manufacturing beverage production line.
Optional equipments as follows,
1. Bottle loading machine (the bottles can be unscrambled manual or automatically)
2. Air conveyor
3. Rinsing/filling/capping 3-in-1 machine
4. CIP system
5. Cap loading machine
6. Date code printer
7. Stressless conveyor and filled bottle conveyor system
8. Labeling machine
9. Film wrapping or carton packaging machine
10. Electric control system
11. Purified air workshop
| Technical parameters | 18-18-6 | 24-24-8 | 32-32-10 | 40-40-12 | 50-50-15 | 60-60-15 | 72-72-18 | 80-80-20 |
| Production capacity (500ml)(BPH) | 6000 | 10000 | 14000 | 18000 | 24000 | 30000 | 35000 | 40000 |
| Washing heads | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
| Filling Heads | 18 | 24 | 32 | 40 | 50 | 60 | 72 | 80 |
| Capping Heads | 6 | 8 | 10 | 12 | 15 | 15 | 18 | 20 |
| Filling valve flow rate (ml/s) | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 | 140~160 |
| PET bottle size (mm) | Bottle Diameter | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm | D=60~97mm |
| Bottle Height | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm | H=150~320mm |
| Capping torque(N.m) | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~2.8 | 0.6~ 2.8 |
| Installed capacity (Kw) | 2.38 | 4.18 | 4.18 | 4.37 | 5.87 | 5.87 | 9.57 | 9.57 |
| Compressed Air consumption(0.6Mpa)Nm3/min | 0.5 | 0.6 | 0.8 | 0.8 | 1 | 1.5 | 1.5 | 2 |
| Washing bottles water consumption(0.2-0.25Mpa)m3/h | 1.5 | 1.5~2 | 1.5~2 | 1.5~2 | 2~2.5 | 2~2.5 | 2.5~3 | 2.5~3 |
| Dimension(L*W*H)(mm) | 2500×2000×2850 | 2800×2300×2850 | 4150×2560×2850 | 4400×2800×2850 | 5350×3400×2850 | 5520×4750×2850 | 7100×6250×2850 | 7700×6750×2850 |
| Weight(t) | 4.5 | 6 | 7 | 8 | 9.5 | 13 | 15 | 16 |
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