Automatic Grade water bottling plant
This washing-filling-capping integrate machine, 3-in-1 monoblock is designed and produced by our company; It has stable performance, advanced technology, beautiful appearance, and full function. The machine is mainly used for PET bottle pure water washing-filling-capping.
1. It adopts technology of air conveyor direct connect with bottle infeed starwheel to instead of screw and conveyor. It is easier and more simple to change over bottle size.
2. Adopt neck handling technology to convey bottles. There is no need to adjust the height of equipment and only need to change some spare parts.
3. High speed filling line adopts bottle gripper conveying technology. It is free to changer over bottle size and the working table inside the machine is more laconic.
4. By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
5. Specially designed stainless steel bottle gripper dose not contact the thread parts of the bottle neck, avoiding the second contamination.
6. High speed and mass flow filling valve ensures the high filling speed and exact fluid level.
7. Parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic. The electric system is from international brand and achieves the national food hygienic standard.
8. The bottle-out starwheel is helical structure. While changing over bottle size, it is no need to adjust bottle-out conveyor height.
3-in-1 monobloc is composed of rinser, filler, capper, machine base, covering windowns, main motor and transmission system, cap unscrambler and electric control system, etc.
The overturning device of the rinser is mainly composed of water distributor, bottle gripper, upper rotary tray, guide trackl, protection cover, water spraying device and water collection tray.
Filling device is mainly composed of filling barrel, filling valve, guide rail, elevating device, elevating device, etc.
Capping device is composed of cap unscramblerr, cap falling chute and capper.
The auxiliary (or optional) equipment include rinsing water recycle tank, bottle-in air conveyor and bottle-out conveyor. In addition, the manual bottle feeding table (or bottle unscrambler) and automatic cap elevator can be equipped according to customer requirement.
We specialize in manufacturing beverage production line.
Optional equipments as follows,
1. Bottle loading machine (the bottles can be unscrambled manual or automatically)
2. Air conveyor
3. Rinsing/filling/capping 3-in-1 machine
4. CIP system
5. Cap loading machine
6. Date code printer
7. Stressless conveyor and filled bottle conveyor system
8. Labeling machine
9. Film wrapping or carton packaging machine
10. Electric control system
11. Purified air workshop
|Production capacity (500ml)(BPH)||6000||10000||14000||18000||24000||30000||35000||40000|
|Filling valve flow rate (ml/s)||140~160||140~160||140~160||140~160||140~160||140~160||140~160||140~160|
|PET bottle size (mm)||Bottle Diameter||D=60~97mm||D=60~97mm||D=60~97mm||D=60~97mm||D=60~97mm||D=60~97mm||D=60~97mm||D=60~97mm|
|Capping torque(N. m)||0.6~2.8||0.6~2.8||0.6~2.8||0.6~2.8||0.6~2.8||0.6~2.8||0.6~2.8||0.6~ 2.8|
|Installed capacity (Kw)||2.38||4.18||4.18||4.37||5.87||5.87||9.57||9.57|
|Compressed Air consumption(0.6Mpa)Nm3/min||0.5||0.6||0.8||0.8||1||1.5||1.5||2|
|Washing bottles water consumption(0.2-0.25Mpa)m3/h||1.5||1.5~2||1.5~2||1.5~2||2~2.5||2~2.5||2.5~3||2.5~3|
|Dimension(L*W*H)(mm)||2500× 2000× 2850||2800× 2300× 2850||4150× 2560× 2850||4400× 2800× 2850||5350× 3400× 2850||5520× 4750× 2850||7100× 6250× 2850||7700× 6750× 2850|
Installation and commissioning
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.
Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
2000-48000 BPH Mineral Water Bottling Line;
2000-40000 BPH Juice Bottling Line;
2000-40000 BPH Carbonated Beverage Bottling Line;
3000-40000 BPH Beer Bottling Line;
6000-30000BPH Aluminium Can Filling Line;
120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
Edible Oil Filling Line;
PET Preform Injection Machine;
Bottle Blow Moulding Machine;
Film Shrink-wrapping or Carton Box Packaging Machine;
Turn Key Project.