Basic Info.
Type
Weighing-type Filling Machine
Packaging Container Lifting Structure
Packaging Material
Glass Bottle
Transport Package
Wooden Case
Origin
Zhangjiagang, Jiangsu, China
Product Description
Company Introduction
<1> Standardized workshop of total 30,000 square meters. <2> With a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing.
<3> HY-Filling follows ISO9001:2000, CE Certificate , SGS , COC , TUV international quality management system. <4>The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechnical stability. <5>Professional installation team who are seasoned technician, Provide equipment quality installation services.
Product Description
Pet bottle apple juice filling machineThis 3-In-1 monobloc filling machine is a unique design combining the three machines of bottle washing, filling and capping in one to decrease main power, to save space and to diminish the air pollution among the three machines. It is applicable for carbonated drinks filled in pet bottles and capped with crown caps, with optional capacity from 5000BPH to 30000BPH.
Main Features1.It is easy to change the shape of bottles, which can be done by changing the thumb wheel without adjusting the height of the machine.
2. Adopting suspensory transmission gear can easily upkeep and be repaired.
3. The machine case and the parts contacting with the materials are made of stainless steel which ensures the good external look and easy wasducductionhing.
4. It uses frequency changer to conrtol the main machine motor. And it has an output number indicating function which is easy to control the adjustment of the output.
Wahing Part <1>This machine adopts rotary washing method, mainly used for water new bottle rinsing purpose, and then sent the bottles to filling part.
<2>PET bottles enter the machine by distributing bottle star wheel, and making the bottle mouth adown with clamp pincers and overturning device by grip the bottles mouth. After sanitary water rinse and drain, automatically turn to the bottle up, bottle after a star wheel conveyor to the filling machine. Mainly parts of equipment structure, washing media material, external protect frame are high-quality stainless steel, open-gear transmission.
<3>Into-water pipes has pressure meter. Washing machine has water defrosting tray for recycling washing water. Washing water capacity per bottle is 105ml/s(0.25Mpa hour)
Filling Part<1>This part is mainly used for filling water after finishing bottle rinse.
<2>Filling machine is introduced by Germany technology, use normal pressure fill principle to design and produce.
<3>It adopt normal pressure mechanism valve, make filling with high speed and high precision of liquid level. Double leading bars elevator structure to make the bottle up and stability.
<4>The main drive transmission adopts gear transmission that is opening combination drive, with high efficiency, low noise, long life, easy maintenance, full lubrication, use of transducer control the main drive motor speed, this machine is non degree conversion frequency speed control.
<5>Bottle guiding system, the structure is simple, it can quick and easy change according to different bottle volume, this whole machine transported by cliping bottle neck method.
<6>PLC controlled by itself, fault display online, e.g.bottle block or non-cap etc.
<7>In filling tank the product material control itself, the liquid level height adopt liquid level sensor to test, make sure stability liquid level and reliable filling.
<8>This machine main spare parts and electricity component is import product.
Capping PartThis part is mainly use the cap that ordering in cap unscrambler, and capping on the finished fill bottle, and then deliver to the followed procedure.
Capping machine through reducer drive back to the wheel rotation, make the cap under the action of the centrifugal force away from the hopper. It has up or down cap separating device at the exit, when the wrong side cap passes, it will automatically fall into the return pipe and blown into the hopper by wind power. Only right cap can be successfully come into the slide, the cap amount in hopper automatic detection by optical switch to control the cap transmission machine, to ensure the best results under the cap. When the right cap into slide path, it will immediately enter cap feeder to prevent accidents. At the same time it has an prevent anti -cap dial to ensure that the cap plate into the feed cap is correct. In slide has also a pair of photoelectric switch, when detected no cap, it will immediately stop the machine operation. In order to effectively eliminate the bad cap without anti-theft ring and the residual cap in hopper when cleaning, in hopper exit toward a activity exit can meet this function.
Main compositionDescription | Supplier |
PLC | Mitsubishi, Siemens |
Touch screen | Mitsubishi, Siemens, PROFACE |
Frequency converter | Mitsubishi, Siemens, Danfoss |
Air switch | Schneider |
Breaker | Siemens |
Contactor | Siemens |
Photoelectric switch | Omron, Keyence, P+F |
Approach switch | Truck |
Main bearing | NTN |
Lubrication bearing | IGUS |
Sealings | Sealtech |
Pneumatic components | Camozzi |
Certifications
HY-Services1 Installation and commissioningAfter the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.2 TrainingOur company will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.3 Quality guaranteeWe promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality,
specification and function all meet the demand of contract. We promise that the products of this line could storage for one year
without adding any aseptic.
4 After-sales service1)After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.
Address:
No. 18 of Nonglu Road (N), Zhangjiagang City, Jiangsu Province, China
Business Type:
Manufacturer/Factory, Other
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Office Supplies
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
HY-FILLING, as one of famous beverage and dairy packaging machinery manufactures in China, it is located in Zhangjiagang city which is very near Shanghai with beautiful scenery and convenient transportation. Owning the top-ranking R& D center and more than 20 senior engineers and 30 senior technicians, our products has covered all the domestic markets. Furthermore, we have exported our products all over the world, such as American, Argentina, Brazil, Russia, Poland, Turkey, Iran, South Africa, and Southeast Asia, etc, and more than 600 filling lines running all over the words till to now. We also offer our customers with the best technical plan, superior products, and perfect after-sale service to optimize the process of production, and supply our customers with reliable machinery. With persistent development, now our company is becoming larger and larger, thanks for your support and trust on our machinery. We consider "Exploring the highest technology in machinery industry; Creating a brilliant future in this field" as our company policy. And we deeply believe that tomorrow of HUAYU COMPANY will be much more brilliant.
Main Products:
1.2000-48000 BPH Mineral/Pure Water Bottling Line;
2.2000-40000 BPH Juice Bottling Line;
3.2000-40000 BPH Carbonated Beverage Bottling Line;
4.3000-40000 BPH Beer Bottling Line;
5.6000-30000BPH Aluminium Can Filling Line;
6.120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
7. Edible Oil Filling Line;
8. Aseptic Brick Packing Machine;
9. Aseptic Pouch Packing Machine (Pillow Type);
10. PET Preform Injection Machine;
11. Bottle Blow Moulding Machine;
12. Water Treatment;
13. UHT Plant;
14. Carbonating Mixer;
15. Bottle Unscrambler;
16. Film Shrink-wrapping or Carton Box Packaging Machine;
17. PA-Depalletizer;
18. Turn Key Project.